The global IBC tank cleaning equipment market is projected to grow at a CAGR of around 5.8% from 2024 to 2030, driven by stringent hygiene regulations in the chemical, pharmaceutical and food & beverage sectors. Increasing automation trends in bulk-liquid handling facilities and rising labor costs are further accelerating demand for turnkey cleaning solutions.
| Method | Description | Key Limitations |
| Manual High-Pressure Lance | Operator uses a lance or spray gun to rinse inside the IBC. | • Labor-intensive; inconsistent coverage • High operator exposure risk • Long cycle times (10–20 min) |
| Fixed Spray Balls (CIP) | Permanently mounted spray balls deliver low-pressure rinse cycles. | • Limited pressure (≤10 bar) struggles with tenacious residues • Dead zones in complex tanks • Often requires multiple rinse stages |
| Agitated Manual Washing | Agitation with brushes or agitators plus detergent soak. | • Very labor-intensive; unsuited for large volumes • Risk of damage to linings or valves • Non-uniform cleaning results |
| Semi-Automatic Systems | Portable cleaning carts with rotating heads but still manually positioned. | • Better than lance but still needs operator intervention • Moderate cycle times (6–12 min) • Variable cleaning quality |
Fedjetting Tech Co., Ltd unveiled its newest model, the FJT-IW-240 Automatic IBC Tank Container Cleaning Machine, engineered to deliver fast, thorough, and safe cleaning of 1,000 L IBC totes across the chemical, pharmaceutical, food & beverage, and coatings industries.
Cleaning Pressure & Flow:
Maximum pressure: 240 bar (3,480 psi)
Adjustable flow rates: 30–80 L/min, optimized per residue type
360° Rotating Washhead:
Four high-efficiency stainless-steel nozzles oriented for complete interior coverage
Automatic rotation at 12 RPM for consistent wash patterns
Material & Build Quality:
Frame & wash chamber: SS304 stainless steel for superior corrosion resistance
Enclosed spray zone with clear polycarbonate door for operator visibility
Cycle Time & Efficiency:
Standard cycle: 2–6 minutes (pre-rinse, main wash, final rinse)
Water consumption per cycle: 200–350 L, with optional recirculation kit reducing usage by 30%
Control & Automation:
Integrated PLC and 7″ touchscreen HMI
Up to 10 programmable cleaning recipes for different product residues
Remote monitoring & data logging via Ethernet/IP or optional Wi-Fi module
Safety & Compliance:
Fully enclosed, interlocked door with emergency-stop and pressure-release valve
CE (LVD & EMC) certified; optional ATEX Zone 2 upgrade for dusty or explosive environments
Dimensions & Installation:
Footprint: 1.8 m (L) × 1.2 m (W) × 2.3 m (H)
Weight: 750 kg (unloaded)
Power supply: 3-phase, 380 V/50 Hz; nominal power: 11 kW
Optional Add-Ons:
Hot-water booster (up to 80 °C inlet) for stubborn residues
Inline filtration (5 μm) to protect washhead nozzles
Automated detergent dosing system
Unmatched Cleaning Performance: High-pressure washhead and tailored recipes eliminate residues—from viscous polymers to food fats—in under 6 minutes.
Operator Safety & Ease: Hands-free cycles and sealed chamber protect staff from chemical exposure and high-pressure spray.
Cost & Resource Savings: Precise nozzle alignment and optional recirculation reduce water and chemical use by up to 40%.
Seamless Integration: Modular design fits existing CIP lines; PLC/HMI interface simplifies recipe management and integration into Industry 4.0 systems.
These limitations underscore the need for a fully automatic, closed-chamber solution like the FJT-IW-240, which ensures consistent, high-pressure 360° coverage in under 6 minutes, while dramatically reducing labor, risk and resource consumption.
